At its new headquarters, Dulcop has launched a major transformation in the way it manufactures and packages its iconic soap bubbles. The result? A fully integrated, digital, and automated logistics system designed to streamline every step — from the arrival of raw materials to final delivery.

The entire production process now takes place on a single operational floor. This strategic layout minimises handling times, improves coordination between departments, and ensures safer, smoother operations.
Every phase — from injection moulding and filling to labelling, packing, and warehousing — is digitally coordinated, enabling a continuous, automated flow that enhances flexibility, productivity, and quality control.
Designed with operators in mind, the new layout reduces changeover times and simplifies manual tasks — helping Dulcop respond faster to market demands while cutting down on inefficiencies and waste.

Among the key innovations are MODULA vertical storage systems, which offer:

This upgrade isn’t just about performance — it also improves workplace safety and lowers environmental impact by reducing internal movement and energy consumption.

Packaging operations have been centralised into a single, integrated area. Displays are filled, sealed, labelled, and palletised in sequence, with advanced quality control and tracking systems that verify batches, formats, and labels in real time. The result is a faster, safer, and more accurate packaging flow.

At the heart of this transformation is a powerful MES (Manufacturing Execution System) platform. It connects all machines along the line, manages production orders and quality checks, and offers full visibility into every stage of the workflow.
A single, intuitive interface supports smarter, more agile, and data-driven decision-making — enhancing both performance and customisation capabilities.

Dulcop’s investment in automation, digitisation, and process optimisation is delivering concrete results: improved traceability, reduced error margins, and faster lead times for customers in Italy and around the world — all while reinforcing the company’s long-term commitment to responsible, sustainable manufacturing.